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    题名: Tool Wear, Hole Characteristics, and Manufacturing Tolerance in Alumina Ceramic Microdrilling Process
    作者: Chang, DY (Chang, Dar-Yuan)
    Lin, SY (Lin, Shu-Yi)
    贡献者: Dept Mech Engn
    关键词: Ceramic microdrilling
    Manufacturing tolerance
    Taguchi's experiment
    Tool wear
    日期: 2012
    上传时间: 2013-02-26 10:05:08 (UTC+8)
    摘要: Microdrilling is an essential process in the electronics, aviation, and semiconductor industries. Since microdrills have low rigidness and a high aspect ratio, precise drilling parameters are required to prevent tool breakage from excessive thrust force or torque. This study implements thousand-micron grade microdrilling experiments in alumina ceramic to investigate the effects of drilling parameters on hole characteristics. Because ceramic has poor machinability, the holes must be fabricated by peck-drilling at shallow depths and continuous cooling. The drilling parameters analyzed included the spindle revolution speed, drill feed rate, peck-drilling return distance, and centering drill depth. Characteristics of the hole diameter and roundness were measured by a computer numerical control (CNC) image measurement device. The optimal parameters combination was derived by a two-stage Taguchi's experiment. This study also observes tool wear on chisel edge and generalizes manufacturing tolerance to obtain stable quality characteristics. This article presents valuable process data for thousand-micron grade microholes drilled in sintered alumina ceramic.
    關聯: MATERIALS AND MANUFACTURING PROCESSES 卷: 27 期: 3 頁數: 306-313
    显示于类别:[機械工程系暨機械工程學系數位機電研究所] 期刊論文

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